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In-line Disperser Product List

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Cellulose Nanofiber (CNF) Dispersion Process Design System

Easily agglomerated CNF, uniformly without clumping. The quality of dispersion is determined by process design.

Cellulose nanofiber (CNF) is being utilized in a wide range of fields such as automotive, food, and cosmetics as a next-generation material with high strength and lightweight properties. However, CNF has strong cohesiveness and high viscosity, which can lead to challenges such as "clumping," "poor dispersion," and "mixing issues due to increased viscosity," making stable dispersion difficult. In particular, poor wetting during powder addition and incompatibility in shear conditions and fluid design can easily lead to variations in dispersion quality and reduced reproducibility, often resulting in cases where consistent quality cannot be reproduced during scale-up. Shibuya Kogyo's solid-liquid mixing and dispersion system optimizes the entire process, including powder supply, addition conditions, dispersion processes, and fluid design, according to the characteristics of CNF. This is not just about selecting equipment; it achieves stabilization of dispersion quality and improvement of reproducibility from a process design perspective. Furthermore, by designing the entire process consistently from dispersion to formulation and CIP cleaning, it also contributes to reducing losses between processes and lowering equipment load. With consistent support from research and development to mass production startup, we assist in solving the challenges of the CNF dispersion process. You can view the concepts of process design and case studies on our official website. Please feel free to contact us first.

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  • インライン固液混合パイロットプラント.jpg
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  • Emulsifier/Disperser
  • Dispersion/emulsification equipment/homogenizer
  • Emulsifying and dispersing machine
  • In-line Disperser

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Inline solid-liquid mixing and dispersion system for ink (coating) [Materials available]

Thanks to our unique dispersion system, mixing and dispersing fine powders can be achieved in a short time without causing clumping! We can accommodate both continuous and batch processes.

This is an inline solid-liquid mixing and dispersion system for inks (paints). It is a groundbreaking system that performs the mixing and dispersion of various fine powders and liquids inline. With the exceptional engineering technology cultivated in our plant business, we provide tailored solutions to meet diverse needs. 【Features】 1. Our unique dispersion system achieves the mixing and dispersion of fine powders in a short time without generating clumps. 2. Depending on the combination of equipment, it can accommodate both continuous and batch processes. 3. We offer total engineering solutions tailored to user needs. *We are currently providing materials that introduce examples of equipment combinations such as slurry-type and batch-type.

  • IKA+shibuya .png
  • インライン固液混合パイロットプラント.jpg
  • Emulsifier/Disperser
  • Vacuum degassing machine
  • Dispersion/emulsification equipment/homogenizer
  • In-line Disperser

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Inline disperser for high-viscosity slurry.

Inline dispersion system for continuous processing and stable dispersion of high-viscosity slurries.

This is a solid-liquid mixing system designed for high-viscosity slurries, utilizing an inline disperser. In high solid content slurries and high-viscosity materials, uneven dispersion and quality variations are likely to occur during batch processing. This inline disperser system maintains stable dispersion conditions through continuous processing, achieving highly reproducible slurry production. It addresses aggregation issues and ensures uniform dispersion through high-shear dispersion, making it suitable for a wide range of applications including battery materials, electronic materials, CNTs, and high-performance materials. Additionally, rather than just the disperser alone, the entire process including powder supply, dispersion, degassing, and transfer is designed. We propose the optimal system that includes inline and batch dispersers according to material properties, viscosity, and processing volume. In high-viscosity slurries, clumping during powder input and momentary concentration fluctuations due to uneven supply significantly impact dispersion quality. Shibuya supports quality stabilization and continuous productivity improvement through system proposals that encompass powder supply equipment, dispersers, degassing equipment, and piping design. We can accommodate everything from lab tests to scale-up and mass production line construction.

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  • カーボン混合液.jpg
  • Emulsifier/Disperser
  • Powder Supply Device
  • Dispersion/emulsification equipment/homogenizer
  • In-line Disperser

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A mixing system to stabilize the dispersion quality of carbon nanotubes (CNT).

Dispersion is not determined by the equipment. It is determined by the process design of the CNT dispersion system.

In CNT dispersion processes, challenges such as "agglomeration," "re-agglomeration," and "insufficient conductivity" are likely to occur, especially in high-concentration slurries where increased viscosity makes uniform dispersion difficult. Additionally, during scale-up, it is often challenging to reproduce dispersion conditions, leading to cases where performance achieved in the research phase cannot be replicated in mass production. Shibuya Kogyo's inline solid-liquid mixing and dispersion system designs a dispersion process tailored to the characteristics of CNTs throughout the entire process. It optimizes everything from powder supply to dispersion, formulation, and CIP cleaning in a consistent manner, achieving uniform and reproducible dispersion while suppressing agglomeration and clustering. Furthermore, it accommodates both continuous and batch methods, allowing for flexible process construction based on material characteristics and production conditions. The system also addresses the optimization of dispersion energy and input conditions, which are crucial for CNT dispersion, maximizing conductivity while suppressing over-dispersion and re-agglomeration. It flexibly responds to variations in material characteristics and lot fluctuations, maintaining stable quality. Not just a simple dispersion device, but a system that governs CNT dispersion throughout the entire process, providing consistent quality from research and development to mass production lines. If you are facing issues with CNT agglomeration, clustering, or conductivity, please consult us with your condition and material information.

  • Emulsifier/Disperser
  • Vacuum degassing machine
  • Dispersion/emulsification equipment/homogenizer
  • In-line Disperser

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